How to reduce operating costs in your meat processing facility

New Zealand's economy is deeply rooted in agriculture, with the meat industry playing a pivotal role in sustaining livelihoods, driving exports, and bolstering the nation’s global reputation. Our farmers are among the most efficient in the world, producing sustainable food to feed 40 million people annually. .

This blog explores how abattoirs and meat processing facilities can achieve cost savings at each stage of their operations through smarter consumables purchasing. By partnering with Primepac, facilities can access high-quality products that enhance performance, reduce waste, and contribute to a more sustainable future.

The importance of sustainable practices in meat processing

New Zealand's meat processing industry has long been a leader in sustainable farming practices, but the impact of food production on the environment remains a critical concern. Consumers and stakeholders alike are increasingly aware of the need for sustainable practices that minimise environmental damage while maintaining the industry’s efficiency and profitability.

At Primepac, we are not only suppliers of essential consumables but also advocates for sustainability. Our range of eco-friendly products and waste management solutions can help your facility reduce its environmental footprint. 

Innovation: The backbone of New Zealand's Meat Industry

Innovation is essential for the longevity and efficiency of the meat industry. New Zealand's processing sector has built a wealth of knowledge and technology thanks to sustained investment in research and development. This commitment to innovation ensures that our meat products are of the highest quality and that our industry remains robust and prosperous.

Primepac is proud to support this innovation by providing cutting-edge products designed to enhance operational efficiency at every stage of meat processing. From advanced protective gear to durable cleaning supplies, our products are tailored to meet the demands of modern abattoirs, helping you maintain top hygiene and safety standards while reducing costs.

Making it easy for meat processing

Primepac offers a range of protective equipment, clothing, gloves, cleaning products, and disposable consumables essential for every stage of an abattoir, helping you unlock discounts and efficiencies that increase margins and minimise downtime.

1. Slaughter supplies

The slaughter stage is the initial and most critical phase of meat processing. Ensuring cleanliness and efficiency here sets the tone for the entire process. This stage involves the humane and precise handling of animals, making it essential to maintain stringent hygiene standards and worker safety protocols. Any lapse in this phase can lead to contamination, compromising the quality of the meat and posing serious health risks. Thus, investing in the right protective and cleaning equipment is imperative.

Utilise high-quality protective clothing, gloves, and cleaning products to ensure safety and precision. Our durable, easy-to-clean gear minimises the need for frequent replacements, reducing costs over time.

• Cut-resistant gloves 
• Aprons 
• All-purpose cleaners 

2. Cutting and Boning protective gear

This stage involves precision and speed. Ensuring your staff is protected and the area is clean is crucial for maintaining productivity. Workers in this stage need to handle sharp tools and heavy carcasses, making it essential to have the right protective equipment to prevent injuries. Cleanliness is also paramount to avoid cross-contamination, which can affect the quality and safety of the meat products.

Our range of protective gear and cleaning products ensures safety and efficiency. The durability of our equipment reduces the need for constant replacements.

• Eye protection 
• Safety footwear 
• Sanitisers 
• Polar Safe Knit gloves 

3. Offal Room equipment

Handling and processing offal requires specialised equipment to ensure hygiene and efficiency. The offal room deals with internal organs and other parts that require careful handling to prevent contamination and ensure safety. Proper equipment and cleaning products are vital to maintaining a hygienic environment and reducing the risk of cross-contamination, which can lead to costly recalls and health issues.

We provide specialised protective gear, cleaning supplies, and disposable consumables designed for the unique demands of offal processing.

• Rubber gloves 
• Face masks 
• Scrubbing brushes 
• Carton and bin liners 

4. Freezer supplies

Efficient storage and preservation are key in the freezer stage to maintain product quality and reduce spoilage. This stage involves managing temperatures and ensuring the meat is properly stored to prevent freezer burn and other quality issues. Using the correct protective consumables and cleaning products ensures that the freezer environment is safe and sanitary, reducing the risk of spoilage and extending the shelf life of the products.

Our freezer-grade protective gear, cleaning products, and disposable consumables ensure optimal preservation of meat products.

White PVC gumboots 
Cotton gloves 

5. Washroom supplies

Maintaining cleanliness in the washroom is essential for preventing contamination and ensuring a safe processing environment. Proper cleaning practices and equipment prevent the spread of contaminants that could compromise meat quality and safety. Ensuring that staff have access to the right cleaning products and protective gear helps maintain a hygienic environment, reducing the risk of contamination and health violations.

We offer a comprehensive range of cleaning supplies, sanitisers, protective gear, and disposable consumables to maintain the highest hygiene standards.

• Paper towels
• Mop buckets 
• Soap systems 
• Cleaning cloths 

Unlocking efficiencies with Primepac

Partnering with Primepac offers more than just essential products; it provides a strategic advantage. By purchasing in bulk, you can access significant discounts that lower overall consumable costs. Our reliable supply chain ensures timely delivery, with same-day dispatch for orders placed before 5 pm on weekdays, minimising downtime and keeping your operations running smoothly.

At Primepac, we ensure that these benefits are seamlessly integrated into your operations through our commitment to:

Operational Excellence: Primepac’s high-quality products help your facility operate efficiently while maintaining top hygiene and safety standards.

Sustainability: Our eco-friendly consumables and waste management solutions help reduce your environmental impact, aligning with consumer demand for ethical products.

Safety: We prioritise staff safety with high-quality protective gear designed to prevent injuries and safeguard workers from hazards.

Optimise your meat processing facility

Reducing operating costs in your meat processing facility is attainable through strategic consumables purchasing. By selecting Primepac’s high-quality products for each stage of the process, you can boost efficiency, minimise waste, and enhance profitability. Partner with Primepac to leverage discounts and operational efficiencies that will improve your margins and ensure smooth facility operations.

Explore our solutions for the abattoir industry to see how Primepac can support your facility’s success.